Custom Frame Engineering
Heavy-duty structural modification utilizing 2.5 mm to 3.0 mm Q235 steel profiles. Laser-cut tube processing and gusset-reinforced welding ensure structural integrity.
Engineering Excellence
Built for Brands That Demand Manufacturing Precision
BODYTEC operates as a dedicated original equipment manufacturer (OEM) and private-label production partner for fitness brands, international distributors, and commercial facility chains across 50+ countries. Backed by an ISO 9001:2015 certified 45,000 sq. ft. campus in Jaipur, India, we turn engineering drawings and brand requirements into high-durability fitness machinery.
ISO Certified Facility 45,000 Sq. Ft. Plant
Integrated manufacturing floor housing heavy tube laser cutting, robotic MIG welding stations, electrostatic powder coating lines, and assembly testing bays.
Custom Engineering 3D CAD & Biomechanics
In-house mechanical engineers transform 2D sketches or CAD models into stress-tested, biomechanically validated strength and functional equipment.
Private Label Identity Full Brand Customization
Custom laser-cut brand badges, electrostatic powder coat matching (RAL color system), custom upholstery stitching, and branded instruction placards.
Global Compliance EN ISO 20957 Standards
Built to exceed European commercial safety and strength standard tolerances, ensuring long duty cycles in high-volume fitness facilities.
Comprehensive OEM Services
Factory Production Capabilities
From initial prototype fabrication to container-optimized export packing, BODYTEC delivers end-to-end contract manufacturing with full IP protection.
Powder Coat & Upholstery Finish
Dual-layer shot-blast pre-treatment followed by 180–200 µm electrostatic powder coating. Moulded high-density foam upholstery finished with flame-retardant commercial PU leatherette.
Private-Label Branding
Precision laser engraving, stainless steel brand plates, custom acrylic weight stack shrouds, and embroidered logo placement on pads and headrests.
Custom Packaging & Documentation
Export-grade fumigated wooden crates, high-density edge protectors, customized assembly manuals, parts catalogues, and retail-ready barcode labelling.
IP & NDA Protection
Strict intellectual property safeguard agreements. Mutual NDA binding before technical drawings, tooling designs, or sample prototypes are produced.
Specification Tuning
Adjustment of weight stack ratios, cable movement paths, seat adjustment mechanisms, and footplate angles tailored to target regional demographics.
Standard Operating Procedure
The Five-Step OEM Production Journey
A controlled, transparent manufacturing cycle designed to maintain consistency across batch runs and full-container dispatches.
Requirement & NDA
Mutual NDA agreement executed. Technical drawing submission, sample analysis, and functional specification review with our engineering team.
3D CAD & Quotation
3D CAD models, material bill of quantities, structural stress analysis, tooling assessment, and detailed commercial FOB/CIF quotation within 7 working days.
Prototype Validation
Physical prototype fabrication, biomechanical motion alignment, safety testing, and pre-production inspection report delivered for buyer approval.
Batch Production & QC
ISO 9001 certified batch fabrication, automated laser cutting, continuous MIG seam welding, powder coat inspection, and 100% pre-assembly load testing.
Container Dispatch
Knock-down export packing, photo-documented container loading, fumigation certification, customs clearance paperwork, and global ocean freight dispatch.
Product Capabilities
Equipment Categories Ready for Contract Manufacturing
Produce complete, cohesive fitness machinery lines under your own brand identity across multiple commercial categories.
Plate-Loaded Machines
Iso-lateral strength lines, converging/diverging press stations, heavy-duty leg presses, hack squats, and power racks engineered with 3 mm steel tubing.
Pin-Selected Cable Units
Single and dual weight stack selectorized stations, functional trainers, 4-stack / 8-stack jungle gyms with smooth steel weight stacks and nylon-coated cables.
Benches, Racks & Storage
Olympic flat/incline/decline benches, adjustable dumbbell benches, squat cages, multi-rigs, kettlebell racks, and bumper plate storage trees.
Outdoor & Park Equipment
All-weather galvanized public park fitness units, body-weight exercise stations, tamper-resistant municipal installations, and outdoor obstacle rigs.
Industrial Metrics
Manufacturing Operational Scale
Transparent capacity and lead times designed for global procurement managers and distribution network planning.
Order Minimums 50 Units / Mixed FCL
Low pilot batch thresholds for new private-label introductions; full 20 ft and 40 ft HQ container consolidation support.
Development Lead Time 3–4 Weeks Prototype
Rapid prototyping cycle from finalized CAD drawings to physical sample inspection and functional testing.
Mass Production Time 35–45 Days Lead
Complete container batch manufacturing cycle including multi-stage quality control checks and export packing preparation.
Factory Capacity 20,000+ Units / Year
Scalable production facility equipped to handle high-volume institutional contracts and ongoing distributor supply.
Start Your OEM Manufacturing Project
Consult directly with our engineering team regarding your technical specifications, private-label design options, and container load pricing.